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Paper & Pulp Industry Products

Pulp and paper operations constantly deal with soil, pitch, slime, starch, rust, scale, and dozens of other substances. Operational efficiency depends on an effective cleaning and maintenance program.

Based on our experience in the field, no one cleaning compound can be effective against the diversity of soils and water quality. One of the big advantages of KAM Biotechnology's cleaning methods is the variety of our formulations to deal with different types of soils under varying conditions.

KAM's line of environmentally friendly products for paper & pulp industries include felt and wire cleaners, pitch and stickies control, secondary boil out treatments, and wastewater treatments.

KAM services include a detailed analysis to assist you in choosing the most effective products for your operation, or to have new products developed specific to your needs.


Felt & Wire Cleaners

Bio-Flex 361

Bio-Flex 361 is a top quality biochemical cleaner for synthetic wet felt and wires. This advanced, heavy-duty biochemical cleaner is specially formulated for energy-saving, low-temperature cleaning in today’s high-tech paper mills. The low-foaming detergent features exceptionally strong soil-penetrating and soil-emulsifying action. It also provides soil-dispersing ability for thorough cleaning and rinsing as well as a long solution life for material savings.

Bio-Flex 757

A high quality, heavy duty, low temperature, biochemical cleaner formulated to remove tough soils, Bio-Flex 757 gets its muscle from a combination of wetting agents and chelating agents. It attacks immovable soils, dissolves them in the limited time available, and rinses them away freely. This low foaming liquid mixes readily and completely with water and is perfect for stock system boilouts. It possesses sustained cleaning power, throughout the system, from the beater to the wires. It is stable in solution, has no flash point and is biodegradable.

Verso-Flex 2018

A micro-emulsion cleaner for removing pitch, clay, starch, silica, and calcium carbonate from wet felts.

Bio-Flex 100

Designed specifically for 100% synthetic felt, this is a versatile biochemical that provides continuous cleaning to remove heavy soils and disperse pitch. It is effective in alkaline and acid processes. Not for use with woolen felts.

Bio-Flex 700 Special

A heavy duty alkaline cleaner for 100% synthetic felts on a batch basis. Removes pitch, resin, gum, talc and many heavy soils that accumulate on felt.

Bio-Flex 300 AC

This product is suited to both synthetic and woolen felts, and provides three functions: First, it removes pitch, resin, gum and stickies. Second, it removes wet strength resins, flocculant agents, latex, gum, lignin and starches. Third, it discourages soil build-up which lengthens the life of 100% synthetic and woolen felts. Use at a concentration between 6 and 10% by volume for continuous cleaning. It is 100% biodegradable.

Duo-Flex TR-94

A biochemical blend designed for dry felt cleaning, this is an excellent pitch and starch dispersant. It contains an adapted bacterial culture for breaking down starch and cellulose, and leaves a microfilm to discourage soil build-up. 100% biodegradable.

Duo-Flex AS-850

A high profile formulation for breaking down almost any imaginable soil. It contains our proprietary amphoteric surfactant. Free rinsing in soft or hard water. Suitable for synthetic felts only.

KAM Electra 208 NS

A versatile solvent detergent formulated to remove asphalt, tar, ink, and pitch deposits. Suitable for synthetic and woolen felts.

Verso-Flex (Penetrant)

Excellent for new felts as a conditioner and enhancer. Helps pick up sheet from wire to aid in break-in. Use at a concentration between 2 and 3% by volume. 100% biodegradable. Suitable for synthetic felts only.

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Pitch & Stickies Control

Duratan 3000

KAM Biotechnology Ltd., has developed a complete line of Naphthalene Sulfonate Superplasticizers. KAM's superplasticizers are manufactured with premium raw materials, specifically developed to improve concrete properties. They are cost effective dispersants, fluidizers and high range water reducing agents, that produce excellent rheological properties in concrete.

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Machine Cleaning

To maintain a good quality paper and efficient operations, machinery must be kept clean. KAM Biotechnology has developed a series of biochemical products to clean each section of the machine without damaging the equipment. KAM's products are environmentally-friendly - safe for human, animal, vegetation and aquatic lives.

Remember, every time you clean the machine using toxic chemicals, all the residue goes down to your waste treatment plant resulting in a high shock of organic loading in the clarifier. KAM's products contain a variety of adapted bacterial cultures capable of utilizing chemical molecules as a carbon source to break down organics in the primary treatment phase.

CLEANING JOB

DETERGENT

CLEANING PROCEDURE

REMARKS

ALUMINUM HOODS

KAM-BRITE 600
KAM-BRITE 800

Applied by either foam or pressure spray. Add KAM H.D. foamer, and pressure rinse.

Sprayed or brushed on, working from the bottom up. Let soak for 5 minutes, agitate with a brush or mop and pressure rinse with KAM Presto.

These detergents work at economical concentrations with water and rinse off streak-free. Safe on aluminum. Concentration 6:1.

For brightening and conditioning aluminum. Use at a concentration of 10:1.

CYLINDERS (FORMING)

BIO-FLEX 100
BIO-FLEX 361
BIO-FLEX 757

Prepare the solution from the selected products. Rotate the cylinders through the solution. Follow up by rinsing. It is possible to clean the felt with the same product. Please contact a KAM representative for more details.

KAM's products are designed to work economically at low concentrations. All these products are safe on wire encountered.

FILTER SAND BEDS

LRD 500 A
INSTANT MAX 100
ENVIRO-KLEEN 7000

Sprinkle detergent over bed, add water and agitate resulting solution. Back flushing completes the job.

LD 500-A is the preference for removing heavy soils and impurities that collect here.

MACHINE FRAMEWORK PAINTED SURFACES, TABLE ROLLS, SUPPORTS, HEADBOX AND FLOW EVENERS

BIO-FLEX 100

Use the solution by foam or pressure spray. Rinse with warm water (100°F). Safe aluminum. Use at a rate of 10% by volume.

This product works only at a dilute concentration. Very effective for removing oil, grease and many resistant soils.

LIQUOR HEATERS

KAM-BRITE 320

Intermittent circulation using an 8 to 15% solution of KAM-Brite 320. Safe on non-ferrous metals.

Removes scale and mineral deposits without dismantling and rodding out.

WHITE WATER HEATERS

BIO-FLEX 700
BIO-FLEX 100
BIO-FLEX 757

Feed the cleaning solution into the filtering system and allow to soak; drain and rinse.

These 3 products are excellent for removing the slime, pulp residues and other resistant soils.

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Secondary Boil Out Treatments

View Product Info [PDF]Kam-Brite 1000

Kam-Brite 1000 is a proprietary liquid descaler specifically formulated to dissolve all water scale, lime, mud, rust and other water-formed deposits that are found in any type of water operated heat transfer equipment or cooling system. This product has proven to be cost effective and phenomenally successful.

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Wastewater Treatments

View Product Info [PDF]Cellozyme 1000 HC

Cellozyme 1000 HC is an efficient, oil-solubilizing bio-surfactant that reacts with water and oil to form a homogeneous, clear solution by coupling action. Coupling oil and water is the optimum form of emulsification. It holds oil in a solution throughout the cleaning process and permits hosing off with fresh or salt water and eliminates residual oil problems. Cellozyme 1000 HC is mild, non-acid and safe for personnel to use, non-flammable, low foaming and non-toxic. Cellozyme 1000 HC conforms to all United States standards of biodegradability.

View Product Info [PDF]Cellozyme 5000

Cellozyme 5000 is a unique, salt-tolerant dehydrated microbial ecosystem, dispersible in water, that is capable of biologically decomposing various types of polyhalogenated organic compounds, including halogenated phenols, herbicides, insecticides, dioxin, PCB and similar type compounds, to ecologically acceptable end products that are non-toxic to the environment.

Cellozyme 4001

Cellozyme 4001 is a biological additive for breaking down paraffin and liquefying crude oil. Tank cleaning applications vary in complexity and type depending on a number of different parameters. Most tank cleaning applications however, involve basic sediment and water (BS&W) or tank bottom accumulations that have paraffin, emulsion, or other hydrocarbon, and sediment-related problems. Conventional methods for cleaning tanks can be costly, damaging to equipment, and dangerous to personnel. Cellozyme 4001 offers an alternative technology that can significantly reduce problems associated with tank cleaning.

View Product Info [PDF]Cellozyme 2000 L

Cellozyme 2000 L contains a unique microbial ecosystem that is capable of enzymatically metabolizing various types of hydrocarbons and organic chemical intermediates to ecologically acceptable end products under aerobic and facultative anaerobic conditions.

Cellozyme 2000 WRF

Cellozyme 2000 WRF is a newly improved microbial formulation with added power and activity. Its unique microbial ecosystem is able to degrade aliphatic and aromatic hydrocarbons, phenols, naphthalenes, amines, organic acids, aldehydes, ketones, glycols, alcohols, oils and other toxic organic wastes from petroleum refineries and organic chemical plants.

View Product Info [PDF]Hydra-Zyme KF 33

Hydra-Zyme KF 33 combines a variety of biological additives (Phanerochaete sordida, liposome, yeast extract, peroxidase enzymes and lysozyme chloride) with micro- and macro-nutrients, an oxygen source and a bio-accelerator to enhance microbial growth. Applications include bioremediation of contaminated soils and wastewater.

Cellozyme 3000

Cellozyme 3000 is a microbial ecosystem for composting organic waste that contains a group of thermophilic microorganisms that are capable of liquefying and digesting all forms of organic wastes, such as animal manure and poultry droppings, domestic garbage, dead vegetation and similar types of refuse from homes, food processing plants, feed lots, stockyards, canneries and fisheries.

View Product Info [PDF]Cellozyme MD 157 Superstar

Cellozyme MD 157 Superstar is a high strength multipurpose liquid bioactive formulation for biodegradation of institutional and food-processing wastes, odor removal from animal waste sludge & accelerated bio-composting. This novel proprietary combination of high strength viable mixed bacterial cultures, white rot fungi enzymes, micro- and macro-nutrients, surface tension suppressors and bio-surfactants is formulated to liquefy and breakdown a variety of compounds such as fat, protein, starch, cellulose, carbohydrate, detergents, odor sources, ammonia, oil, grease and many other compounds that are highly resistant to natural biodegradation. It is safe, natural, and effective. KAM Biotechnology bacteria are non-pathogenic and harmless to the environment and animal life. Cellozyme MD 157 Superstar can turn problem situations into profitable, hassle-free operations for the food and other industries.

View Product Info [PDF]Metaplex 2000

Metaplex 2000 is a fungus inoculum and a proprietary aqueous organic acid salt solution that forms a chemical matrix capable of removing virtually all traces of transition/heavy metals and their complex salts from an aqueous/liquid waste stream. The ingredients in Metaplex 2000 are neither noxious nor significantly toxic; will not corrode machinery; and are registered EPA for use in treatment of heavy metal waste waters.

View Product Info [PDF]Nitro-Zyme 300

NitroZyme 300 is a potent mixture of viable bacterial culture, Micrococcus sp., white rot fungi, peroxidases, micro- and macro-nutrients and a carbon source formulated specifically to breakdown COD, suspended solids (SS) and a variety of non-biodegradable organics.

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Product Evaluation & Development Services

At the KAM laboratory, your felt sample is first examined visually for machine wear, streaking or realignment of fibres that could indicate mechanical difficulties ranging from clogged spray nozzles to improperly leveled rollers.

Sample pieces are cut from the felt and each sample is then washed in a different KAM detergent. After washing, a series of tests are done to determine which detergent will do the best job.

One important aspect of paper making is keeping felts clean and absorbent. Properly operating felts maintain production speed and paper quality, eliminating blows, crushing, wet streaks, checking as well as picking.

To help you achieve and maintain optimum conditions, KAM analyzes your used felts and recommends a specific cleaning regime. If needed, we will develop a new product customized to your unique operational circumstances.

Our analysis of the used felts and testing of the effectiveness of various cleaning formulations includes the following:

  • An absorbency test precisely determines which felt absorbs the most water in a given time, as an indication of the amount of soil removed from the fibre itself.
  • A pre- and post-cleaning weight test measures the amount of soil removed with the various test cleaning formulas.
  • Porosity and caliper tests compare the post-cleaning change of various formulas.

The test results and specific recommendations for a bio-formulated product, concentration, temperatures and time are sent to you.

Please contact us for more information about our many other customized services.

% Change in Caliper [Chart]

mm Absorption [Chart]

% Change in Porosity [Chart]

% Weight Loss [Chart]

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Phone: 1-604-888-4336

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